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Comprehensive Solutions for Additive Manufacturing

At amace Solutions, we believe that the journey into additive manufacturing (AM) is more than just acquiring the right machine—it’s about understanding the technology, optimizing processes, and achieving exceptional results. Our services are designed to provide holistic support at every stage of your AM journey, ensuring a seamless integration of technology and processes to meet your unique needs.

Additive Manufacturing Consulting

Additive Manufacturing Consulting

Navigating the world of metal 3D printing can be complex, especially for organizations new to the technology. Our AM consulting services are tailored to guide businesses through the challenges and opportunities of additive manufacturing.

  • Part Screening and Validation: We assess your designs to determine their suitability for AM, optimizing for material usage and structural integrity.
  • Material Selection: Our experts recommend the best materials for your application, considering factors like performance, cost, and sustainability.
  • Process Simulation: Using advanced simulation tools, we predict potential challenges during the printing process, minimizing build failures and ensuring success.

Benefits:

  • Reduced learning curve for your team.
  • Optimized designs for AM to enhance performance.
  • Increased efficiency and reduced production costs.

Printing Solutions

Our in-house metal 3D printing services leverage state-of-theart machines like the STLR 120, STLR 180, and STLR 400 to deliver high-quality components across various industries.

  • Production of complex parts with intricate geometries and fine details.
  • Prototyping to validate designs and accelerate development cycles.
  • Small-batch production for niche applications and customized products.

Applications

  • Aerospace components such as turbine blades and brackets.
  • Automotive parts like lightweight heat exchangers and manifolds.
  • Medical devices, including implants and surgical instruments.

Why Choose amace for Printing Solutions?

  • Access to a wide range of prequalified materials.
  • Expert optimization of printing parameters for consistent results.
  • Fast turnaround times to meet tight project deadlines.

Training and Education

Additive manufacturing is reshaping the way students, researchers, and professionals understand and engage with technology. At amace, we provide tailored solutions for educational institutions, vocational training centers, and corporate learning programs to equip learners with hands-on experience in AM

  • Accessible and Compact Machines
  • Our STLR 120 machine is designed with educational environments in mind. Its compact size, ease of operation, and ability to start printing with as little as 1kg of powder make it the perfect tool for teaching and research.
  • Curriculum Integration

We collaborate with educational institutions to design curricula that align with industry standards, focusing on topics such as:

  • Fundamentals of additive manufacturing.
  • Design for additive manufacturing (DfAM).
  • Material science and process optimization.
  • Training Programs and Workshops

Our comprehensive training programs cover the entire AM workflow, including:

  • CAD design and simulation.
  • Machine operation and parameter setting.
  • Post-processing techniques.
  • Research Support
  • For universities and research institutions, our machines provide a robust platform for exploring new materials, developing advanced applications, and pushing the boundaries of AM technology.

Benefits for the Education Sector

  • Enhanced learning through practical, hands-on experience.
  • Preparation of students for careers in cutting-edge industries.
  • Access to state-of-the-art technology for research and development.

We at amace, understand your eagerness to incorporate the process of AM in your mainstream manufacturing activities. Through our team of technical experts, we strive to offer you a comprehensive consulting experience that includes training on Part screening and validation, Material selection and machine operation, that make your AM Journey hassle free and ultimately help you scale up your AM process.

Training and Knowledge Transfer

Empowering teams with the right knowledge and skills is critical to harnessing the full potential of additive manufacturing. At
amace, we offer tailored training programs to build expertise in every aspect of AM.

  • Hands-On Machine Operation: Learn to operate our advanced SLM machines with confidence.
  • Design for Additive Manufacturing (DfAM): Understand how to optimize CAD models for 3D printing, ensuring efficiency and performance.
  • Material Handling and Safety: Gain insights into handling metal powders safely and effectively.
  • Post-Processing Techniques: Master the art of finishing, from heat treatment to machining and surface finishing.

Who Can Benefit?

  • Educators and Students: Building the next generation of AM professionals.
  • Industry Professionals: Upskilling teams to stay ahead in a competitive landscape.
  • Research Institutions: Gaining technical expertise for cutting-edge projects.

Post-Processing Services

Additive manufacturing doesn’t end with printing. To achieve the desired functionality and appearance, parts often require post-processing. At amace, we provide a comprehensive suite of post-processing solutions tailored to your needs.

  • Heat Treatment: Enhance material properties like strength, hardness, and thermal stability.
  • Machining: Achieve precision tolerances and smooth surfaces.
  • Surface Finishing: Techniques such as polishing, sandblasting, and coating improve the aesthetics and functionality of components.
  • Assembly and Testing: For multi-part assemblies, we ensure all components fit seamlessly and perform as expected.

Benefits of Our Post-Processing Services:

  • Improved mechanical properties and performance.
  • Enhanced aesthetics for end-use applications.
  • End-to-end support, from raw print to finished product

End-to-End AM Ecosystem

At amace, we don’t just offer machines; we provide an integrated ecosystem to support the entire AM workflow. From initial design to final production, our ecosystem ensures efficiency and reliability.

  • Design Support: Software tools and expertise to optimize your CAD models for AM
  • Simulation and Analysis: Predict and prevent build failures before production.
  • Build File Preparation: Custom build processors tailored to your specific machine and application.
  • Printing: High-performance machines producing precise components.
  • Post-Processing: Finishing services to ensure parts meet functional and aesthetic requirements.
  • Quality Assurance: Rigorous testing to verify that components meet your specifications.

Benefits of Our Ecosystem:

  • Seamless integration of all AM stages.
  • Reduced time-to-market through streamlined processes.
  • Enhanced product quality with fewer errors and rework.

amace is a part of the Ace Micromatic Group (AMG), the largest machine tool conglomerate in India.

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