STLR-400
High Productivity 3D Metal Printer

STLR 400 — The Next Generation Industrial 3D Metal Printer for
High-Performance Manufacturing.
The STLR 400 is the latest innovation in industrial 3D metal printer, designed to meet the high-performance demands of sectors such as Aerospace and Defence, Automotive, Medical, General Engineering, Die & Mould and etc. As one of the most capable machines in its class, this Laser Powder Bed Fusion (LPBF) machine delivers exceptional accuracy, efficiency, and material performance, setting new standards for productivity in modern manufacturing.
High Build Volume & High Throughput Productivity
As a high build volume metal 3D printer, the STLR 400 offers a spacious build area designed for both large-format components and high-density batch production.
Manufacturers can:
Print large aerospace brackets, structural parts, or tooling inserts
Nest multiple automotive or medical components in a single job
Maximize powder usage efficiency
Reduce operational cost per part
This level of scalability makes the STLR 400 ideal for both rapid prototyping and full-scale industrial production, delivering consistent, repeatable performance across every build.
Intelligent Powder Handling & Advanced Safety Systems
One of the standout features of the STLR 400 is its fully enclosed automated powder handling system — a crucial advantage when working with reactive metals such as Aluminum (AlSi10Mg) and Titanium alloys.
The system includes:
Fully sealed powder flow and recovery
Nanoscopic sensors that monitor powder distribution in real-time
Automatic dosing to ensure optimal powder usage
Minimal operator exposure, improving workplace safety
This engineering focus ensures stable builds, cleaner handling, and long-term reliability for industries operating under strict safety and material quality standards.
Versatility for R&D and Production
While the STLR 400 is a powerful production machine, it also excels in material research and process development.
Its specialized part volume reducer significantly lowers powder consumption during small-scale tests. This is ideal for:
Experimenting with new alloys
Testing parameter sets
Developing material behaviors
Academic or industrial R&D labs
The printer can efficiently handle powders with particle sizes down to 75 μm, enabling finer details, superior surface finish, and improved metallurgical performance.
Wide Material Compatibility for Multiple Industries
The STLR 400 supports an extensive material portfolio, making it suitable for a broad range of industrial and creative applications. Compatible materials include:
AlSi10Mg for lightweight automotive & aerospace
Stainless steels for tooling & general engineering
Titanium alloys (Ti6Al4V) for aerospace & medical implants
Precious metals (Gold, etc.) for jewelry & high-value products
This flexibility allows manufacturers to deploy one printer across multiple product lines and application categories.
Why Choose the STLR 400?
High-speed dual-laser 3D printing system for significantly reduced build times
Large-format build volume enabling bigger parts and higher batch output
Enclosed, automated powder handling ensures operator safety and material consistency
Wide material compatibility spanning industrial metals to specialty alloys
Perfect for both industrial-scale production and R&D environments
The STLR 400 is not just a machine it is a complete solution that merges precision engineering, automation, and material innovation, empowering manufacturers to achieve world class performance in metal additive manufacturing for aerospace, automotive, tooling, medical, and other advanced sectors.
20 days lead time reduction Material: IN625
Faster development
AM does not need specific tooling or casting. Any design may be produced in a short period of time from a cost-effective perspective.

30% weight reduction Material: AlSi10Mg
Light Weight
AM enables the design and manufacturing of highly stable lightweight structures that cannot be produced using conventional technologies.

50% increase in flow efficiency Material: 18Ni300
Produce complex geometries
Internal channels for conformal cooling, hidden features, thin walls and lattice structures are only possible in AM.

Key Features of STLR-400
Large Build Volume of 410mm x 410mm x 450mm
- STLR-400 allows large-sized or high-volume components to be printed
- Increased flexibility of jobs that can be done
- Ability to print variable layer thickness

Dual 1000W Lasers
- Powered by 2 x 1000W lasers with full scan field, functioning independently of each other.
- Offers high productivity while giving the option of working with a wider range of materials.
- Exceptional precision and high positional accuracy with superior beam spot quality.


Smart and Intuitive Control
- Powered by 2 x 1000W lasers with full scan field, functioning independently of each other.
- Offers high productivity while giving the option of working with a wider range of materials.
- Exceptional precision and high positional accuracy with superior beam spot quality.
Powder Management and Control
- Smart powder management system monitors the powder levels continuously and dynamically predicts the powder required to complete the print job in real-time.
- Fast powder extraction system from the build chamber, ensures machine is ready for the next print job in minutes.
Multi-Blade Re-coater
- Patented multi-blade recoating system ensures a uniform distribution of powder during the build.
- Minimum downtime in the event of a part defect requiring a changeover of the blade.
High Productivity Printing
- In-house development of high productivity printing technique allowing parts to be produced at a higher rate - VoluMeltTM.
- Enables faster completion of the printing process and makes it cost-effective.



Technical Specifications
Build Envelope
Laser Power
Scanning Speed
Layer Thickness
Beam focus diameter
Re-coater type
Preparation Software
Dimensions
Power Supply
Materials
410mm x 410mm x 450mm
Up to 9m/s
30 to 100μm
80μm to 120μm
High durability soft bi-directional multi blade re-coater
Materalise Magics RP with cutomised amace build processer
3200mm (W) x 2400mm (D) x 3200mm(H)
440V – 50Hz (3 Phase)
AlSi10Mg, SS316L, 17-4PH, 15-5PH, CoCr, 18Ni300, IN625, IN718, Ti6Al4V, CuCrZr, H13
STELLAR SERIES
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